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Biosimilars: A Comprehensive Overview

What are Biosimilars? Biosimilars are biologic medical products that are highly similar to an already approved reference biologic drug, also known as the originator or innovator biologic. These reference drugs are typically complex, large-molecule drugs derived from living organisms, such...

by | Jan 14, 2023

What are Biosimilars?

Biosimilars are biologic medical products that are highly similar to an already approved reference biologic drug, also known as the originator or innovator biologic. These reference drugs are typically complex, large-molecule drugs derived from living organisms, such as bacterial or mammalian cells. Due to the complexity involved in manufacturing biological drugs, biosimilars cannot be exact replicas of their reference products. Instead, they are developed to be very close in terms of structure, safety, efficacy, and clinical performance. The manufacturing process of biosimilars is intricate, involving numerous steps to ensure that the resulting product matches the reference biologic as closely as possible, including rigorous analytical testing, clinical trials, and comparability studies. Regulatory agencies, such as the FDA and EMA, require thorough evidence that biosimilars have no clinically meaningful differences from their reference products. This ensures that biosimilars provide the same therapeutic benefits and safety profile, giving healthcare providers and patients confidence in their use.

How are Biosimilars Made?

Unlike small-molecule drugs, which are chemically synthesized, biosimilar compounds are produced through living systems such as bacteria, yeast, or mammalian cells. The manufacturing process involves cultivating cells, extracting the desired product, and purifying it, making it highly complex. Each manufacturer develops their own process for creating a biosimilar, which leads to slight differences from the reference biologic. However, rigorous testing and clinical trials ensure that these differences do not impact the safety or efficacy of the biosimilar.

Characterization of Biosimilars

Characterization of biosimilar drugs is a crucial step in ensuring that they closely match their reference biologic in terms of quality, safety, and efficacy. This process involves detailed analytical testing to compare the structural and functional attributes of the biosimilar to the reference product. Below are key aspects of biosimilar characterization:

  1. Structural Characterization: Structural characterization includes analyzing the primary, secondary, tertiary, and quaternary structures of the biosimilar. Techniques such as mass spectrometry, nuclear magnetic resonance (NMR) spectroscopy, and X-ray crystallography help identify the molecular structure, sequence, and post-translational modifications of the biosimilar. Understanding the protein’s structure ensures that the biosimilar has similar physical properties and biological activity to the reference biologic.
  2. Functional Characterization: Functional assays assess the biological activity of the biosimilar compared to the reference biologic. These assays are designed to evaluate the mechanism of action, binding affinity, and potency of the biosimilar. Cell-based assays, enzyme-linked immunosorbent assays (ELISA), and receptor binding studies are commonly used to confirm that the biosimilar performs the same biological functions as the reference product.
  3. Physicochemical Properties: Physicochemical characterization includes assessing the biosimilar’s molecular weight, charge heterogeneity, and glycosylation patterns. Analytical techniques such as high-performance liquid chromatography (HPLC), capillary electrophoresis (CE), and isoelectric focusing (IEF) are used to determine these properties. Ensuring that the physicochemical properties match those of the reference biologic is vital for the consistency and stability of the biosimilar.
  4. Immunogenicity Assessment: Immunogenicity refers to the potential of the biosimilar to trigger an immune response in patients. Immunogenicity assessment involves testing for anti-drug antibodies (ADAs) and other immune reactions that could affect the safety or efficacy of the biosimilar. Regulatory agencies require comprehensive immunogenicity testing to minimize the risk of adverse immune responses.
  5. Stability Testing: Stability testing evaluates how well the biosimilar maintains its quality, potency, and safety over time under various storage conditions. Stress tests, accelerated stability studies, and long-term stability testing are conducted to determine the product’s shelf life and ensure its reliability throughout its intended use.

Applications of Biosimilars

Biosimilars serve the same therapeutic purpose as their reference biologics and are used in the treatment of various conditions, including:

  • Cancer: Biosimilars are used as alternatives to monoclonal antibodies and other biologics used in cancer treatment, providing affordable access to essential therapies.
  • Autoimmune Diseases: Many biosimilars target autoimmune conditions such as rheumatoid arthritis, psoriasis, and Crohn’s disease by replicating the action of immune-modulating biologics.
  • Diabetes: Insulin biosimilars provide a cost-effective solution for managing diabetes, which is critical for patients requiring long-term care.

Biosimilars vs. Generics

What are Generics?

Generics are exact copies of brand-name drugs that contain the same active ingredients, strength, and dosage form as the original. They are considered bioequivalent to their reference drug, meaning they work the same way and offer the same benefits. Generics are chemically synthesized, which makes their manufacturing process more straightforward compared to biologics.

Differences Between Biosimilars and Generics

  1. Complexity
    • Generics: Generic drugs are relatively simple to manufacture because they consist of small, chemically synthesized molecules.
    • Biosimilars: Biosimilars are complex, large molecules that are produced using living cells, which makes the manufacturing process more challenging and requires more extensive quality control.
  2. Regulatory Pathways
    • Generics: Generics are approved based on demonstrating bioequivalence to the reference drug. They do not usually require clinical trials to prove safety and efficacy.
    • Biosimilars: Biosimilars must undergo extensive testing, including preclinical and clinical studies, to demonstrate that they are highly similar to the reference biologic with no significant differences in safety, purity, or potency.
  3. Manufacturing Process
    • Generics: The chemical synthesis of generics allows for consistent and reproducible production with minimal variability.
    • Biosimilars: Since biosimilars are produced using living systems, the production process is inherently variable, requiring detailed monitoring and characterization to ensure similarity to the reference biologic.
  4. Cost and Accessibility
    • Generics: Generics are typically much cheaper than the original brand-name drugs due to the straightforward manufacturing process and reduced regulatory requirements.
    • Biosimilars: Although biosimilars offer significant cost savings compared to biologics, their complex production and stringent regulatory requirements make them more expensive than traditional generics.

Regulatory Framework for Biosimilars

The approval process for biosimilar pharmaceuticals involves strict regulations to ensure their safety and efficacy. Regulatory agencies such as the U.S. Food and Drug Administration (FDA) and the European Medicines Agency (EMA) have developed specific guidelines for the approval of biosimilars.

  1. FDA Guidelines: In the United States, the FDA oversees biosimilar approval through the Biologics Price Competition and Innovation Act (BPCI Act), which establishes a pathway for the approval of biosimilars that demonstrate no clinically meaningful differences from their reference product.
  2. EMA Guidelines: In Europe, the EMA follows a similar approach to biosimilar approval, focusing on comprehensive comparability studies. These guidelines include extensive testing to ensure that biosimilars meet the required standards for safety, quality, and efficacy.
  3. Interchangeability: Some biosimilars can gain the designation of interchangeability, meaning they can be substituted for the reference biologic without consulting the prescribing healthcare provider. This designation requires additional testing to confirm that switching between the biosimilar and the reference biologic does not pose risks to patients.

Benefits of Biosimilar Drugs

Biosimilars bring numerous advantages to the healthcare system:

  1. Cost Savings: Biosimilars are more affordable alternatives to biologics, which are often expensive due to the complexities involved in their development. By introducing competition into the market, biosimilars drive down the costs of life-saving therapies.
  2. Increased Patient Access: Many patients struggle to afford biologic treatments, especially for chronic conditions like cancer and autoimmune diseases. Biosimilars increase access to these vital medications by reducing treatment costs.
  3. Innovation in Healthcare: The development of biosimilars spurs innovation as companies seek more efficient ways to produce these therapies. This innovation ultimately benefits the healthcare industry by providing better options for patients.

Challenges in  Development

Despite their benefits, developing biosimilars presents unique challenges:

  1. Complex Manufacturing: Biosimilars require intricate manufacturing processes that involve living organisms, which makes maintaining consistency a significant challenge.
  2. Regulatory Hurdles: The stringent requirements for biosimilar approval mean that companies need to invest heavily in comparability studies, clinical trials, and quality control, which can delay the time to market.
  3. Market Acceptance: Despite being highly similar to biologics, biosimilars face resistance from patients and healthcare providers who may be wary of switching from a well-established biologic to a new biosimilar. Effective education and regulatory support are necessary to boost market confidence in biosimilars.

Conclusion

Biosimilars represent a promising opportunity to enhance healthcare affordability and accessibility by providing alternatives to costly biologic therapies. Although they are more complex to produce than generics, the rigorous regulatory processes ensure that biosimilars offer similar safety and efficacy as their reference biologics. By understanding the differences between biosimilars and generics, healthcare providers and patients can make informed decisions about treatment options, ultimately improving healthcare outcomes.

If you are interested in learning more about biosimilar pharmaceuticals or need assistance in finding experts in the field, visit Contract Laboratory to locate a lab quickly and easily.

Author

  • Trevor Henderson BSc (HK), MSc, PhD (c), is the Creative Services Director for the Laboratory Products Group at LabX Media Group. He has more than three decades of experience in the fields of scientific and technical writing, editing, and creative content creation. With academic training in the areas of human biology, physical anthropology, and community health, he has a broad skill set of both laboratory and analytical skills. Since 2013, he has been working with LabX Media Group developing content solutions that engage and inform scientists and laboratorians.

    View all posts Director, Creative Services - LabX Media Group

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